The carbonization (pyrolysis) process is the processing of organic materials at high temperatures in an oxygen-free environment to obtain carbon-rich products. This process is carried out with Stationary and rotary type pyrolysis machines. Stationary type pyrolysis reactors allow the raw material to be pyrolyzed in a fixed environment, under controlled temperature and pressure. Raw materials can generally be materials with high carbon content such as wood, agricultural waste, coal, plastic or organic waste. Fixed type machines are especially suitable for low capacity and certain raw materials.

Rotary type pyrolysis machines have a larger capacity and operate with a system where the raw material is in constant motion. The rotary drum allows the material to be pyrolyzed more homogeneously in a hot gas environment. These machines are flexible enough to process agricultural waste, forest products and various organic wastes and are preferred for large-scale production. In rotary type machines, the material moves continuously in the rotary drum under high temperature, which allows the heat to be distributed evenly.

In both systems, the gas, liquid and solid products produced during pyrolysis are separated. These products are valuable by-products such as biochar (char), biogas and pyrolysis oil. Pyrolysis machines generally operate at 400-700°C and the combustible gases formed during the process can be used in energy production. Each stage in the system requires meticulous control of temperature, pressure and time. As a result, these machines are of great importance for sustainable energy production and recycling of organic waste.

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HOOKAH / BARBECUE PRODUCTION LINE

The production of hookah and barbecue charcoal is a process carried out with various machines to obtain high-quality charcoal. In this process, the raw materials are first broken into small pieces with crushing machines. Crushing machines break down wood or other organic waste into pieces of the desired size, making them suitable for charcoal production. Then, these pieces are mixed homogeneously using mixer machines, thus providing a more efficient pyrolysis process.

After the mixing process, press machines come into play. These machines compress the mixed material and shape charcoal tablets or briquettes. Press machines increase the density and quality of the charcoal, allowing it to burn for a longer time. The coals produced are shaped to a certain thickness and hardness before being subjected to the pyrolysis process. Finally, thanks to these machines, hookah and barbecue charcoal production becomes more efficient, economical and sustainable.